Zero Surprises at the OEM End

At MPI, testing isn't an afterthought — it's built into every programme milestone. Our dedicated testing facility in Pune runs concurrent validation tracks for EV electronics and hydrogen energy systems, cutting the time between prototype approval and PPAP completion.

2,400 sq ft
Testing Lab Area
Dedicated testing floor with controlled environments for EMC, thermal and mechanical validation.
18+
Test Rigs
Specialised test benches covering EV electronics, H₂ systems, and integrated vehicle simulation.
3–4 Wks
Proto to DVT
Design Validation Testing initiated within 3–4 weeks of prototype approval — fastest in class.
100%
EOL Testing
Every production unit undergoes End-of-Line testing before dispatch — zero escapes policy.

What We Test

Six core test domains covering every failure mode a production vehicle will encounter.

EMC testing
EMC / EMI

Electromagnetic Compatibility

Pre-compliance EMC testing to CISPR 25, CISPR 32 and AIS-004 standards. Radiated emissions, conducted immunity, ESD and surge testing on every cluster and ECU.

StandardCISPR 25 / AIS-004
Frequency150 kHz – 1 GHz
ESD Level±8 kV Contact / ±15 kV Air
Environmental testing
Environmental

Temperature & Humidity

Climatic chamber testing simulating full Indian seasonal extremes — from Rajasthan summer heat to Himalayan cold starts. Thermal shock and damp heat per IEC 60068.

Temp Range-40°C to +125°C
Humidity10% – 95% RH
StandardIEC 60068-2-1 / -2-2
Vibration testing
Mechanical

Vibration & Shock

Random vibration and mechanical shock testing per ISO 16750-3, simulating road load conditions for Indian terrain including rough roads, potholes and off-road profiles.

Vibration5 – 2000 Hz PSD
Shock50g / 6ms half-sine
StandardISO 16750-3
IP ingress testing
Ingress Protection

IP Dust & Water Ingress

Full IP67 and IP69K ingress protection testing per IEC 60529. Pressurised water spray, immersion and particulate dust chambers to validate sealing integrity.

RatingIP67 / IP69K
Immersion1 m / 30 min
StandardIEC 60529
CAN bus testing
Protocol Validation

CAN Bus & Communication

End-to-end CAN bus validation with OEM-supplied DBC files. HIL simulation using live vehicle bus to stress-test all message handling, error recovery and timeout behaviour.

ProtocolCAN 2.0A/B · CAN-FD
Baud RateUp to 1 Mbit/s
ToolVector CANalyzer / CANoe
Hydrogen testing
Hydrogen Systems

H₂ Purity, Flow & Safety

On-site hydrogen system validation including purity analysis (>99.999%), pressure integrity, flow rate calibration, leak detection and safety interlock verification for PEM stacks.

H₂ Purity>99.999% (5N Grade)
PressureUp to 350 bar
Leak Rate<1 ppm/hr

From RFQ to Series Supply

A structured validation timeline that keeps your programme on track — with full visibility at every gate.

Gate 0
RFQ & Technical Review
Detailed technical review of OEM requirements — CAN DBC, voltage range, environmental class, display spec and regulatory homologation target.
RequirementsDBC Review
📋
Week 1
🔩
Weeks 2–4
Gate 1
Prototype Build & Dispatch
Engineering samples built against the confirmed spec. Bench-level functional testing completed before dispatch. Customer receives proto within 3–4 weeks of RFQ sign-off.
Proto BuildBench TestDispatch
Gate 2
Design Validation Testing (DVT)
Full DVT run at our Pune lab — EMC, thermal, vibration, IP ingress and CAN protocol. Test reports shared with OEM. Customer witness option available at this stage.
EMCThermalVibrationIP67
🧪
Weeks 5–8
🏛️
Weeks 9–14
Gate 3
ARAI / ICAT Homologation
Submission to ARAI or ICAT with full DVT report package. MPI manages the homologation process end-to-end, including document preparation and agency liaison.
ARAIICATAIS-140
Gate 4
PPAP Submission & Approval
Full PPAP Level 3 package submitted — including control plan, MSA, PFMEA, dimensional reports and production sample test results. OEM approval typically within 2 weeks.
PPAP L3PFMEAMSA
Weeks 15–18
🚀
Week 19+
Gate 5
Start of Production (SOP)
Series production begins with 100% EOL testing, SPC monitoring and dedicated account management. Quarterly QBRs and field failure analysis support throughout the programme lifecycle.
100% EOLSPCField Support

Lab Equipment & Standards

Purpose-built test infrastructure, calibrated to national standards and traceable to NABL-accredited references.

📡

EMC & Signal Integrity Lab

Shielded semi-anechoic test space with log-periodic and biconical antennas, spectrum analyser and conducted immunity injection network.

  • Radiated emissions 150 kHz – 1 GHz
  • Conducted immunity: BCI, BCS
  • ESD simulator ±30 kV
  • CAN load simulator & fault injection
  • Standards: CISPR 25, ISO 11452
🌡️

Environmental & Climatic Test

Dual climatic chambers with rapid thermal transition capability and programmable humidity control. All chambers NABL-traceable calibration.

  • Temperature: -40°C to +150°C
  • Humidity: 10–98% RH non-condensing
  • Thermal shock: 2°C/sec ramp rate
  • Damp heat, salt spray capability
  • Standards: IEC 60068, ISO 16750-4
📳

Mechanical & Structural Test

Electrodynamic shaker with data acquisition system for random vibration, swept sine, and half-sine shock per automotive and motorcycle profiles.

  • Force: up to 5 kN pk
  • Frequency: 5 Hz – 3 kHz
  • 3-axis fixturing available
  • Drop test & free-fall simulation
  • Standards: IEC 60068-2-6, ISO 16750-3
⚗️

Hydrogen Systems Test Bench

Dedicated H₂ test enclosure with hydrogen detectors, pressure transducers and mass flow controllers for safe, instrumented PEM and electrolyser validation.

  • Purity analysis to >99.999% (chromatography)
  • Pressure test up to 700 bar (burst)
  • Flow measurement 0.1 – 500 NL/min
  • Safety interlock & H₂ leak mapping
  • Standards: ISO 14687, IEC 62282
Certifications & Approvals
🏛️
ARAI Approved
EV Cluster Homologation
🏛️
ICAT Certified
AIS-140 Telematics
🏅
IATF 16949
Automotive Quality System
🔒
ISO 26262
Functional Safety (ASIL-B)
⚗️
ISO 14687
Hydrogen Fuel Quality

Schedule a Customer Witnessed Test

Visit our Pune facility or request a test report package for your programme evaluation.

Book a Test Session Our Customers